The chemical industry produces substances in large quantities. Therefore, its plants must work especially economically. At the same time, many different processes with changing mixing tasks take place. We plan and supply mixing and homogenising technology that suits your process.
Challenges in the chemical industry
Emulsions and suspensions are often produced. This requires reliable and efficient dispersing machines. However, one of the most demanding tasks is powder induction. Mixing liquids with powders or granules free of dust and lumps is a particular challenge, see solid-liquid mixing.
Typical applications in the chemical industry
Requirements for process technology
Explosive products
In batch production, homogenising mixers and batch vessels must be explosion-proof, see ATEX. A risk analysis shows whether even Ex zone 0 is needed in the mixing chamber.
Continuous processes
Inline homogenisers produce large volumes very efficiently in a short time, see homogenisation.
Materials
Acids and alkalis put heavy strain on machines. Therefore, hardened steels, 1.4435, Hastelloy, enamel, Teflon coatings or gold plating are used.
For special processes, we also develop complete custom designs tailored exactly to your needs.
FAQ: Process technology in the chemical industry
What is the biggest mixing challenge in the chemical industry?
Often powder induction: liquids must be mixed with powders or granules free of dust and lumps.
When do I need an explosion-proof mixer?
For explosive products, homogenising mixers and batch vessels must be explosion-proof. A risk analysis shows which Ex zone is required, sometimes even zone 0 in the mixing chamber.
Which materials suit aggressive media?
Depending on the medium, for example hardened steels, 1.4435, Hastelloy, enamel coatings, Teflon coatings or gold plating.
Batch or continuous?
Many products are made in batches. For large volumes, continuous processes with inline homogenisers are an option.